Industrial Energy Solutions has delivered cost-effective, dependable, reliable and energy efficient thermal power & electricity generation projects, including:
Client: Omnia Fertilizers Purpose: The supply of a 2.5 MWe Back Pressure Turbo-Generator Project type: Greenfields Combined Heat and Power (CHP) supply to the OMNIA Site.
Client: Omnia Fertilizers Purpose: The supply of a 6 MWe Extraction Condensing Turbo-Generator Project type: Greenfields Combined Heat and Power (CHP) supply to the OMNIA Site.
Client: KC Energy Purpose: The supply of a 6 MWe Extraction Exhaust Turbo-Generator Steam pressure: 62 barg Steam temperature: 480 oC Mass flowrate: 60 T/Hr Fuel: N/A Project type: Greenfields Combined Heat and Power (CHP) supply to the KARBOCHEM Site.
Client: Sasol Nitrates Purpose: The supply of a 1 MWe Back Pressure Turbo-Generator Fuel: N/A Project type: Greenfields Combined Heat and Power (CHP) supply to the Sasolburg, site.
Client: TF Design Engineering Purpose: The supply of a 1.1 MWe Condensing Turbo-Generator Steam pressure: 10 barg Steam temperature: 180 oC Mass flowrate: 9.7 T/hr Fuel: N/A Project type: Greenfields Combined Heat and Power (CHP) supply to the George, CAPE PINE Saw mill.
Client: Kelvin Power Purpose: Fascilitated the refurbishment of 2 off HP rotor refurbishments Steam pressure: 62 barg Steam temperature: 480 oC Mass flowrate: 240 T/hr Fuel: N/A Project type: Brownfields/Refurbishment IES fasciliated the complete refurbishment of 2 off 60 MWe HP rotors through TRIVENI Turbines Limited (TTL).
https://www.industrialenergy.co.za/wp-content/uploads/2015/12/capabilities.jpg250250IES/wp-content/uploads/2015/12/ieslogo.pngIES2016-08-04 13:27:282016-09-28 07:46:03Kelvin Power – HP rotor refurbishment
Client: Kelvin Power Purpose: Development and justify a cost effective solution to mitigate the risk associated with the existing B station demin water plant. Steam pressure: N/A Steam temperature: N/A Mass flowrate: 60 – 100 T/Hr Fuel: N/A Project type: Brownfields/Greenfields KELVIN POWER currently have concerns regarding the civil foundation around the existing demin plant. […]
https://www.industrialenergy.co.za/wp-content/uploads/2015/12/capabilities.jpg250250IES/wp-content/uploads/2015/12/ieslogo.pngIES2016-08-04 13:25:382016-09-28 07:46:03Kelvin Power – Pre-feasibility study into demin water supply risks
Client: SAPPI Purpose: Redesign the condensate system to reduce steam hammer and improve control Steam pressure: 62 bar and 3.2 bar Steam temperature: 285 oC Mass flowrate: 8 T/hr Fuel: N/A Project type: Brownfields A new air heater system was installed to supply hot air (260 oC) to an evaporation plant. The air heating system […]
https://www.industrialenergy.co.za/wp-content/uploads/2015/12/capabilities.jpg250250IES/wp-content/uploads/2015/12/ieslogo.pngIES2016-08-04 13:23:402016-09-28 07:46:04SAPPI – Air heater, condensate system design
Client: KC Energy Purpose: Provide electrical engineering design, installation and commissioning support Pressure: 67 barg Temperature: 480 oC Flowrate: 2 X 30 T/hr Fuel: Duff coal Project type: Brownfields IES provided substantial electrical engineering services into the KC ENERGY, Combined Heat and Power (CHP) installation on the KARBOCHEM site. All the Balance of Plant (BOP), electrical […]
https://www.industrialenergy.co.za/wp-content/uploads/2015/12/capabilities.jpg250250IES/wp-content/uploads/2015/12/ieslogo.pngIES2016-08-04 13:19:072016-09-28 07:46:04KC Energy – 2 off Fly Ash boiler and 1 off Extraction Exhuast Turbo Generator (EETG) electrical design and support
Purpose: Provide Engineering and design services for the installation of a 1 MWe RGE Fuel: Natural Gas (SASOL Gas) Project type: Brownfields NEWCASLTE NEWCOGEN required engineering support for the design and installation of the Balance of Plant (BOP) systems required for the installation and operation of a containerized 1 MWe DEUTZ engine. The project entailed the […]
https://www.industrialenergy.co.za/wp-content/uploads/2015/12/capabilities.jpg250250IES/wp-content/uploads/2015/12/ieslogo.pngIES2016-08-04 13:13:372016-09-28 07:46:04Newcastle Newcogen – 1 MWe Reciprocating Gas Engine (RGE), Balance of Plant (BOP) design
Purpose: The supply of a 10 MWe Extraction, Exhaust Turbo-Generator Steam pressure: 62 bar Steam temperature: 420 oC Mass flowrate: 110 T/hr Fuel: N/A Project type: Brownfields SAPPI Tugela’s 10 MWe Extraction Exhaust Turbo-Generators (EETG) were de-commissioned after a period of extended operation. IES/TRIVENI was awarded with the supply of an EETG after a detailed […]
Purpose: Steam ejector piping routing and design Steam pressure: 70 bar Steam temperature: 490 oC Mass flowrate: N/A Fuel: PF boiler Project type: Brownfields KELVIN POWER had been experiencing some problems with the online steam ejectors. As part of the ejector overhaul, the ejector piping needed to be rerouted. The system was reverse engineered and a […]
https://www.industrialenergy.co.za/wp-content/uploads/2015/12/capabilities.jpg250250IES/wp-content/uploads/2015/12/ieslogo.pngIES2016-08-04 12:50:062016-09-28 07:46:04Kelvin Power – Steam ejector piping design
Purpose: Online boiler water chemistry water analysis Pressure: 70 bar Temperature: 490 oC Mass flowrate: N/A Fuel: PF boiler Project type: Brownfields KELVIN POWER required online water monitoring systems installed to their existing PF coal fired boilers (6 off). The project entailed the Engineering, Design, Drafting and Engineering support for the installation of the boiler monitoring […]
https://www.industrialenergy.co.za/wp-content/uploads/2015/12/capabilities.jpg250250IES/wp-content/uploads/2015/12/ieslogo.pngIES2016-08-04 12:49:232016-09-28 07:46:05Kelvin Power – Boiler water chemistry monitoring system installation
Purpose: Backup steam production Pressure: 30 bar Temperature: 300 oC Mass flowrate: 30 T/hr Fuel: Diesel Project type: Brownfields IES was commissioned to specify and source a backup boiler towards the end of 2015 to act as a backup boiler for AEL’s “Fly Ash” boiler. Due to the very short lead time requirement from the client, […]
Purpose: Pre-feasibility study Fuel: Fly Ash Project type: Greenfields IES was requested by AEL to perform a “fast tracked” pre-feasibility study into replacing their existing Fly Ash boiler as their primary Process steam generator. In order to develop scenarios, fuel sources, steam raising technology, location, steam requirements, power requirements and materials handling logistics were considered. The study yielded […]
https://www.industrialenergy.co.za/wp-content/uploads/2015/12/capabilities.jpg250250IES/wp-content/uploads/2015/12/ieslogo.pngIES2016-08-04 12:48:042016-09-28 07:46:06AEL – Combined Heat and Power Station pre-feasibility study
Omnia Fertilizers – 2.5 MWe Back Pressure Turbo-Generator Supply
Client: Omnia Fertilizers Purpose: The supply of a 2.5 MWe Back Pressure Turbo-Generator Project type: Greenfields Combined Heat and Power (CHP) supply to the OMNIA Site.
Omnia Fertilizers – 6 MWe Extraction Condensing Turbo-Generator supply
Client: Omnia Fertilizers Purpose: The supply of a 6 MWe Extraction Condensing Turbo-Generator Project type: Greenfields Combined Heat and Power (CHP) supply to the OMNIA Site.
KC Energy – 6 MWe Extraction Exhaust Turbo-Generator supply
Client: KC Energy Purpose: The supply of a 6 MWe Extraction Exhaust Turbo-Generator Steam pressure: 62 barg Steam temperature: 480 oC Mass flowrate: 60 T/Hr Fuel: N/A Project type: Greenfields Combined Heat and Power (CHP) supply to the KARBOCHEM Site.
Sasol Nitrates – 1 MWe Back Pressure Turbo-Generator supply
Client: Sasol Nitrates Purpose: The supply of a 1 MWe Back Pressure Turbo-Generator Fuel: N/A Project type: Greenfields Combined Heat and Power (CHP) supply to the Sasolburg, site.
TF Design Engineering – 1.1 MWe Condensing Turbo-Generator supply
Client: TF Design Engineering Purpose: The supply of a 1.1 MWe Condensing Turbo-Generator Steam pressure: 10 barg Steam temperature: 180 oC Mass flowrate: 9.7 T/hr Fuel: N/A Project type: Greenfields Combined Heat and Power (CHP) supply to the George, CAPE PINE Saw mill.
Sasol Secunda – Turbine rotor refurbishment
Client: Sasol Secunda Purpose: Fascilitated the refurbishment of 1 off LP rotor refurbishment Steam pressure: 62 barg (HP linlet) Steam temperature: 480 oC (HP inlet) Mass flowrate: 240 T/hr Fuel: N/A Project type: Brownfields/Refurbishment IES fasciliated the complete refurbishment of 1 off 60 MWe LP rotor through TRIVENI Turbines Limited (TTL).
Kelvin Power – LP rotor refurbishment
Client: Kelvin Power Purpose: Fascilitated the refurbishment of 1 off LP rotor refurbishment Steam pressure: 62 barg (HP linlet) Steam temperature: 480 oC (HP inlet) Mass flowrate: 240 T/hr Fuel: N/A Project type: Brownfields/Refurbishment IES fasciliated the complete refurbishment of 1 off 60 MWe LP rotor through TRIVENI Turbines Limited (TTL).
Kelvin Power – HP rotor refurbishment
Client: Kelvin Power Purpose: Fascilitated the refurbishment of 2 off HP rotor refurbishments Steam pressure: 62 barg Steam temperature: 480 oC Mass flowrate: 240 T/hr Fuel: N/A Project type: Brownfields/Refurbishment IES fasciliated the complete refurbishment of 2 off 60 MWe HP rotors through TRIVENI Turbines Limited (TTL).
Kelvin Power – Pre-feasibility study into demin water supply risks
Client: Kelvin Power Purpose: Development and justify a cost effective solution to mitigate the risk associated with the existing B station demin water plant. Steam pressure: N/A Steam temperature: N/A Mass flowrate: 60 – 100 T/Hr Fuel: N/A Project type: Brownfields/Greenfields KELVIN POWER currently have concerns regarding the civil foundation around the existing demin plant. […]
SAPPI – Air heater, condensate system design
Client: SAPPI Purpose: Redesign the condensate system to reduce steam hammer and improve control Steam pressure: 62 bar and 3.2 bar Steam temperature: 285 oC Mass flowrate: 8 T/hr Fuel: N/A Project type: Brownfields A new air heater system was installed to supply hot air (260 oC) to an evaporation plant. The air heating system […]
KC Energy – 2 off Fly Ash boiler and 1 off Extraction Exhuast Turbo Generator (EETG) electrical design and support
Client: KC Energy Purpose: Provide electrical engineering design, installation and commissioning support Pressure: 67 barg Temperature: 480 oC Flowrate: 2 X 30 T/hr Fuel: Duff coal Project type: Brownfields IES provided substantial electrical engineering services into the KC ENERGY, Combined Heat and Power (CHP) installation on the KARBOCHEM site. All the Balance of Plant (BOP), electrical […]
Newcastle Newcogen – 1 MWe Reciprocating Gas Engine (RGE), Balance of Plant (BOP) design
Purpose: Provide Engineering and design services for the installation of a 1 MWe RGE Fuel: Natural Gas (SASOL Gas) Project type: Brownfields NEWCASLTE NEWCOGEN required engineering support for the design and installation of the Balance of Plant (BOP) systems required for the installation and operation of a containerized 1 MWe DEUTZ engine. The project entailed the […]
SAPPI – 10 MWe Extraction, Exhaust Turbo-Generator supply
Purpose: The supply of a 10 MWe Extraction, Exhaust Turbo-Generator Steam pressure: 62 bar Steam temperature: 420 oC Mass flowrate: 110 T/hr Fuel: N/A Project type: Brownfields SAPPI Tugela’s 10 MWe Extraction Exhaust Turbo-Generators (EETG) were de-commissioned after a period of extended operation. IES/TRIVENI was awarded with the supply of an EETG after a detailed […]
Kelvin Power – Steam ejector piping design
Purpose: Steam ejector piping routing and design Steam pressure: 70 bar Steam temperature: 490 oC Mass flowrate: N/A Fuel: PF boiler Project type: Brownfields KELVIN POWER had been experiencing some problems with the online steam ejectors. As part of the ejector overhaul, the ejector piping needed to be rerouted. The system was reverse engineered and a […]
Kelvin Power – Boiler water chemistry monitoring system installation
Purpose: Online boiler water chemistry water analysis Pressure: 70 bar Temperature: 490 oC Mass flowrate: N/A Fuel: PF boiler Project type: Brownfields KELVIN POWER required online water monitoring systems installed to their existing PF coal fired boilers (6 off). The project entailed the Engineering, Design, Drafting and Engineering support for the installation of the boiler monitoring […]
AEL – Standby Diesel Fired boiler installation
Purpose: Backup steam production Pressure: 30 bar Temperature: 300 oC Mass flowrate: 30 T/hr Fuel: Diesel Project type: Brownfields IES was commissioned to specify and source a backup boiler towards the end of 2015 to act as a backup boiler for AEL’s “Fly Ash” boiler. Due to the very short lead time requirement from the client, […]
AEL – Combined Heat and Power Station pre-feasibility study
Purpose: Pre-feasibility study Fuel: Fly Ash Project type: Greenfields IES was requested by AEL to perform a “fast tracked” pre-feasibility study into replacing their existing Fly Ash boiler as their primary Process steam generator. In order to develop scenarios, fuel sources, steam raising technology, location, steam requirements, power requirements and materials handling logistics were considered. The study yielded […]